Core technology of multifunctional apple processing production line
Pretreatment technology
Intelligent sorting
Use robot vision recognition system to automatically remove defective fruits, with a sorting accuracy of 99.5%
Deep cleaning
The bubble cleaning machine combined with high-pressure spraying effectively removes agricultural residues and surface impurities
Peeling and core removal
Equipped with adaptive tool system, it can handle different varieties of apples, and the pulp utilization rate is increased by 30%
Core processing technology
Juicing technology
Hammer crusher realizes fine processing of pulp
Belt press separates juice and pomace, with a juice yield of more than 85%
Concentration technology
Multi-effect evaporation system produces concentrated clear juice/turbid juice, adjustable B rix value to 70°
Sterilization process
UHT instant sterilization (135℃/4 seconds) retains more than 90% vitamin C
Drying process
Microwave-pressure difference puffing technology produces non-fried apple chips, fat content <1%
Terminal product processing line
Beverages
NFC juice aseptic filling line (roof box/PET bottle)
Fermented apple wine/vinegar production line, annual production capacity of 5,000 tons
Snacks
Dehydrated apple slices production line (including sulfur-free color protection technology)
Jam/pulp production line, particle size can be adjusted to 0.2-3mm
Comprehensive utilization
Pomace dietary fiber extraction line
Apple flower tea processing equipment
Main parameters of the apple production line
| Product name: | One-stop solution for apple processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh apple |
| End product: | apple pulp, apple puree, apple juice, apple jam, dry apple and etc. |
| Final product Brix: | 10%~12% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Final products & Package types for the apple project
Shanghai Gofun machinery company offers all kinds of apple processing line.
The raw materials are fresh apples, apple juice, etc., and the final products are apple paste, apple sauce, apple juice, apple powder, apple slices, etc.
Apple processing product line solution
1. NFC apple juice production line
✅ Core technology:
Low temperature pressing technology (<50℃) to retain vitamins and flavors
Aseptic cold filling system to extend shelf life to 12 months
Optional PET bottle/Tetra Pak/glass bottle packaging
✅ Technical parameters:
Juice yield ≥85%
Production capacity: 1-100T/H customizable
2. Apple juice concentrate production line
✅ Industry-leading technology:
Six-effect falling film evaporator saves 40% energy
Aromatic substance recovery system retains natural aroma
Adjustable concentration ratio (5:1 to 70:1)
✅ Typical configuration:
Fruit sorting → cleaning → crushing → enzymatic hydrolysis → ultrafiltration → concentration → aseptic filling
3. Apple jam/puree production line
✅ Innovative design:
Triple scraper cooking pot to prevent burning
Online particle size detection ensures 30-150μm adjustable
Supports mixed jam (apple + strawberry / blueberry) production
4. Apple dried fruit processing system
✅ Two processes available:
Hot air drying (AD): cost-effective, production capacity 5T/day
Vacuum freeze drying (FD): retains 95% of nutrients, the first choice for the high-end market
5. Blended apple beverage production line
✅ Flexible configuration:
CO2 injection system can be integrated to produce apple soda
Probiotic fermentation module is added to make functional beverages
Adaptable to a variety of packaging forms (cans / PET / glass)
Core technology highlights of the equipment
✔ Intelligent control system:
PLC + human-machine interface real-time monitoring
Production data cloud storage and traceability
Mobile APP remote fault diagnosis
✔ Energy-saving design:
Heat pump recovery system reduces energy consumption by 30%
Frequency conversion drive saves 25% of electricity
Water resource recycling rate reaches 90%
✔ Hygiene standards :
Contact surface mirror polishing
CIP online cleaning system
Final packaging includes aseptic bags, metal boxes, sachets, stand-up sachets, PP containers, glass jars, PET bottles, gable tops, etc.
Product Tags:
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