Description
The versatile pineapple processing line is engineered to handle a diverse array of pineapple-based products, presenting varied applications within the food and beverage industry. Here are some of the key items that can be efficiently manufactured using this advanced system:
- Canned Pineapple: Equipped with functionalities for slicing, peeling, and coring pineapples, this production line ensures that canned pineapples retain their natural freshness and nutritional value, making them suitable for direct consumption or culinary applications.
- Pineapple Juice: By integrating peeling, coring, and juicing functions, this line can extract high-quality pineapple juice, ideal for use in the beverage sector, resulting in a refreshing and natural juice that meets industry standards.
- Dried Pineapple: The system can slice or dice pineapples before drying them to produce sweet and chewy dried pineapple snacks, which are not only delicious but also versatile ingredients in various recipes.
- Pineapple Sauce: Through advanced processing techniques, pineapple pulp is refined into a smooth paste. By blending it with syrup and spices, the production line can create flavorful pineapple sauce, suitable for food production and culinary applications.
- Pineapple Jelly: Processing pineapple juice and pulp into jelly yields soft, refreshing, and delightful pineapple jelly products, perfect for desserts or standalone snacks.
- Pineapple Wine: By fermenting pineapple juice, the system can craft distinctive and aromatic pineapple wine, offering a unique flavor profile that appeals to wine enthusiasts.
- Pineapple Yogurt: Mixing pineapple juice with yogurt generates a refreshing and tangy pineapple yogurt product. This combination provides a healthy and flavorful choice for consumers.
This versatile pineapple processing line ensures efficiency, quality, and adaptability, catering to a variety of market demands while preserving the natural essence of pineapple.
| Raw material | Fresh pineapple |
| End product | Concentrated juice or clear juice, beverage, jam, dried fruit, etc |
| Capacity | 3 tons / day -1500 tons / day, according to customer |
| Juice yield | 40~50% |
| Initial sugar content | About 14% Brix |
| Terminal sugar content | 58-60 Brix |
| Product packaging | Aseptic bag, glass bottle, PET bottle, Metal can and etc |
Advantages
Shanghai Gofun Machinery Company is well-known for its highly efficient pineapple processing line, which incorporates innovative features such as water-saving design, high extraction rate, rigorous quality control, and enhanced operator safety measures.
The pineapple processing production line comprises several crucial phases, commencing with a meticulous cleansing process to eliminate impurities from the pineapples effectively. The sorted pineapples are subsequently crushed to efficiently extract the juice, employing a belt juice extraction method to optimize the extraction rate.
To enrich the flavor and fragrance of the pineapple goods, enzymatic hydrolysis is deployed. The extracted juice undergoes filtration to eliminate any lingering solids or impurities. Through evaporation, the juice is condensed, resulting in a more pronounced flavor profile.
Stringent protocols are enforced to uphold product safety and microbial management, inclusive of stringent sterilization procedures. Ultimately, the processed pineapple items are meticulously filled into appropriate packaging selections.
In summary, Shanghai Gofun Machinery Company's pineapple processing line is renowned for its exceptional effectiveness, innovative water-saving design, elevated extraction rate, stringent quality oversight, and comprehensive operator safety protocols, positioning it as a premier choice for producing superior-grade pineapple products.
Features
1. High processing capacity: varied from 20 T/day to 1500 T/day.
2. Multiple use: the processing line can deal with similar characteristics of fruits.
3. Automatic disinfection liquid concentration control system: effectively guarantee the sterilization effect and control the disinfection residue.
4. High output: Tubular type pasteurizer is used to improve the high output percentage of pineapple.
5. High efficiency: The high-efficient belt juice extractor is adopted, which improves the juice extraction efficiency and yield.
6. Energy-saving: Automatic PLC controlled production process to reduce the labor intensity and improve production efficiency.
7. Low-temperature vacuum evaporation: reduce the flavor substances and nutrient losses.
8. Energy recovering: Various energy recovery measures are adopted, which improves the energy utilization efficiency and greatly reduces the production cost.
9. Healthy and safety: UHT sterilizer and aseptic filling machine, isolated from the pollution of bacteria, ensure the safety of the food and extend the shelf life of the product.
10. Label-saving: The complete production line is equipped with a self-contained CIP (clean-in-place) system, which reduces labor intensity and guarantees a high level of hygiene.
Flowchart
Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Beverage Line
PINEAPPLE CONCENTRATION⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING
Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING
Our Services
Pre-Sales Service: Our team of engineers at Shanghai Gofun Machinery Company specializes in designing and producing customized equipment lists tailored to meet our customers' specific requirements, capacity needs, local voltage specifications, and workshop conditions. We take into account crucial factors such as water supply, power supply, steam, and other relevant aspects when designing the production process for our customers.
To ensure the utmost quality, all materials used in our equipment are constructed from SUS304
Before shipment, we offer our customers the opportunity to visit our facility and personally test the equipment.
On-purchase Service: All machines are manufactured according to the contract and drawings. After receiving full payment, we will arrange for shipment in the shortest possible time. All exported machines are packaged in wooden crates. We will send installation instructions together with the machines.
After-sales service: After machines reach buyer’s workshop, we will arrange our engineers to install. The quality guarantee is one year. We will supply whole-life service.
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